VF750C Shop Manual

Honda Magna V45 (VF750C) Shop Manual

Front Cover
Table of Contents
Chapter 1 - General Information
- Model Identification
- Specifications
- Specifications (cont.)
- Torque Values
- Torque Values (cont.)
- Torque Values (cont.) See Also: 83 Addendum Torque Values
- Tools
- Tools (cont.)
- Cable Routing - See Also: 83 Addendum Sabre Magna
- Emission Controls
Chapter 2 - Lubrication See Also: 83 Addendum Lubrication
- Lubrication
- Troubleshooting
- Engine Oil & Filter
- Oil Strainer
- Oil Pump
- Oil Pump (cont.)
- Oil Pump Assembly
- Oil Pump Installation
- Oil Pump Installation (cont.)
- Final Drive
- Lubrication Points
Chapter 3 - Maintenance
- Service Information - Tools
- Maintenance Schedule (Sabre) See Also: 83 Addendum Maintenance Schedule (Sabre)
- Maintenance Schedule (Magna) See Also: 83 Addendum Maintenance Schedule (Magna)
- Fuel Lines & Filter
- Throttle Operation
- Carburetor, Choke & Air Cleaner
- Magna Air Cleaner
- Breather, Spark Plugs
- Ignition, Valve Clearance
- Valve Clearance Inspection
- Carburetor Synchronization
- Idle Speed, Coolant
- Radiator Hoses, Compression
- Battery, Brake Fluid
- Brakes
- Brake Light Switch, Headlight Aim (Sabre)
- Headlight Aim (Magna), Clutch, Side Stand
- Suspension
- Rear Suspension (Sabre)
- Wheels, Steering Head Bearings, Fasteners
Chapter 4 - Fuel System
- Carburetor Diagram See Also: 83 Addendum Carburetor Separation / Assembly / Crankcase Ventilation
- Troubleshooting
- Carburetor Removal (Sabre)
- Carburetor Removal (Sabre) (cont.)
- Carburetor Removal (Magna) See Also: 83 Addendum Carburetor Removal and Carburetor Removal / Float
- Vacuum Chamber
- Vacuum Chamber Installation
- Float Chamber
- Float Chamber (cont.)
- Pilot Screw Removal
- Pilot Screw Installation, Carburetor Separation
- Carburetor Separation (cont.)
- Carburetor Separation (cont.)
- Carburetor Assembly
- Carburetor Assembly (cont.)
- Carburetor Assembly (cont.)
- Carburetor Installation
- Pilot Screw Adjustment
- Fuel Tank
- Auxiliary Fuel Tank
- Air Cleaner See Also: 83 Addendum Air Cleaner / Fuel System (Sabre)
- Fuel Pump, High Altitude Adjustment
Chapter 5 - Engine Removal & Installation
- Engine Diagram (Sabre)
- Engine Diagram (Magna)
- Engine Removal
- Engine Removal (cont.)
- Engine Removal (cont.)
- Engine Removal (cont.)
- Engine Removal (cont.)
- Engine Installation
Chapter 6 - Cooling System
- Cooling System Diagram
- System Testing
- Coolant Replacement
- Thermostat Removal (Sabre)
- Thermostat Removal (Magna)
- Thermostat Installation (Sabre)
- Thermostat Installation (Magna)
- Radiator & Cooling Fan Removal
- Radiator & Cooling Fan Disassembly
- Radiator & Cooling Fan Assembly
- Radiator & Cooling Fan Installation
- Water Pump
- Water Pump (cont.)
- Water Pump (cont.)
Chapter 7 - Clutch
- Clutch Diagram
- Clutch Diagram See Also: 83 Addendum Clutch
- Troubleshooting
- Fluid Replacement & Bleeding
- Master Cylinder
- Master Cylinder Inspection
- Master Cylinder Assembly
- Slave Cylinder
- Slave Cylinder Inspection
- Slave Cylinder Assembly
- Cover Removal, Starter Clutch Disassembly
- Starter Clutch Disassembly (cont.)
- Clutch Disassembly See Also: 83 Addendum Clutch Disassembly
- Clutch Inspection See Also: 83 Addendum Clutch Disassembly / Inspection
- Clutch Plate Inspection See Also: 83 Addendum Clutch Inspection / One-Way Clutch and Clutch Outer Inspection / Assembly
- Clutch Assembly See Also: 83 Addendum Clutch Assembly
- Clutch Assembly (cont.) See Also: 83 Addendum Clutch Assembly (cont.) and Clutch Assembly (cont.)
- Starter Clutch Assembly
- Starter Clutch Assembly (cont.)
- Cover Installation
- Cover Installation (cont.)
Chapter 8 - Gearshift Linkage
- Gearshift Linkage Diagram
- Linkage Removal
- Linkage Removal (cont.)
- Linkage Installation
- Linkage Installation (cont.)
- Linkage Installation (cont.)
Chapter 9 - Alternator
- Alternator Diagram
- Flywheel Removal
- Stator Removal / Installation
- Flywheel Installation
Chapter 10 - Cylinder Head & Valves
- Diagram
- Troubleshooting
- Camshaft Removal
- CamshaftRemoval (cont.)
- Camshaft Inspection
- Cam Inspection
- Cylinder Head Removal
- Cylinder Head Removal (cont.)
- Cylinder Head Disassembly
- Cylinder Head Disassembly (cont.)
- Rocker Inspection
- Valve Stem Guide Clearance
- Valve Guide Replacement See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
- Valve Seat Inspection & Refacing
- Cylinder Head Assembly
- Cylinder Head Installation
- Cylinder Head Installation (cont.)
- Camshaft Installation
- Camshaft Installation (cont.)
- Camshaft Installation (cont.)
- Camshaft Installation (cont.)
- Camshaft Installation (cont.)
- Camshaft Installation (cont.)
Chapter 11 - Crankcase
- Crankcase Diagram
- Crankcase Disassembly
- Crankcase Assembly
- Crankcase Assembly (cont.)
- Crankcase Torque Sequence
- Output Gear Torque Sequence
Chapter 12 - Crankshaft / Piston See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
- Crankshaft / Piston Diagram
- Troubleshooting
- Connecting Rod Removal
- Piston Removal
- Piston Rings
- Piston Pin
- Crankshaft Removal
- Bearing Inspection
- Main Bearings
- Bearing Selection
- Main Bearings
- Crankshaft / Piston / Rod Installation
- Piston / Rod Installation
- Piston Installation
- Rod Cap Torque Specifications
Chapter 13 - Transmission
- Transmission Diagram
- Troubleshooting
- Transmission Disassembly
- Transmission Inspection
- Drive Gear Removal
- Countershaft Bearing Replacement
- Countershaft Installation
- Countershaft Installation (cont.)
- Output Driven Gear Removal
- Output Driven Gear Bearing Replacement
- Output Driven Gear Installation
- Output Driven Gear Installation (cont.)
- Output Driven Gear Case Bearing Replacement
- Gear Tooth Contact Pattern Check
- Output Driven Gear Adjustment Shim
- Countershaft Output Driven Gear Adjustment Shim
- Output Gear Case Gasket Selection (obsolete) See Also: 83 Addendum Head / Valve / Crank / Piston / Transmission
- Countershaft Inspection
- Shift Fork Drum
- Shift Fork Drum Inspection
- Shift Fork Drum Installation
- Transmission Assembly
- Countershaft
- Countershaft (cont.)
Chapter 14 - Drive Train
- Drive Train Diagram
- Troubleshooting
- Final Drive Removal
- Driveshaft
- Driveshaft Assembly
- Final Drive Gear
- Ring Gear Bearing Removal
- Pinion Gear Removal
- Pinion Bearing Removal
- Case Bearing Oil Seal Replacement
- Pinion Gear Assembly
- Ring Gear Assembly
- Ring Gear Assembly (cont.)
- Gear Tooth Contact Pattern
- Gear Tooth Contact Pattern (cont.)
- Backlash Inspection
- Pinion Joint Installation
- Final Drive Installation
- Final Drive Installation (cont.)
Chapter 15 - Front Wheel / Suspension
- Sabre Diagram
- Magna Diagram
- Troubleshooting
- Headlight (Sabre)
- Headlight (Magna) See Also: 83 Addendum Front Wheel / Suspension / Headlight
- Ignition Switch
- Ignition Switch (cont.)
- Instruments (Sabre)
- Instruments (Sabre) (cont.) See Also: 83 Addendum Instruments (Sabre)
- Instruments (Sabre) (cont.)
- Instruments (Sabre) (cont.)
- Instruments (Magna)
- Instruments (Magna) (cont.)
- Instruments (Magna) (cont.)
- Handlebars
- Handlebars (cont.)
- Handlebars (cont.)
- Handlebars (cont.)
- Front Wheel
- Front Wheel Disassembly
- Front Wheel Inspection
- Front Wheel Assembly
- Front Wheel Assembly (cont.)
- Front Wheel Installation
- Front Forks
- Front Forks Disassembly
- Front Forks Disassembly (cont.)
- Front Forks Inspection
- Front Forks Inspection (cont.)
- Anti-Dive Case
- Anti-Dive Case (cont.)
- Front Forks Assembly See Also: 83 Addendum Front Fork / Anti-Dive (Sabre)
- Front Forks Assembly (cont.)
- Front Forks Assembly (cont.)
- Front Fork Installation
- Steering Stem Removal
- Steering Stem Bearing Replacement
- Steering Stem Installation
- Steering Stem Installation (cont.)
- Steering Stem Installation (cont.)
Chapter 16 - Hydraulic Brake
- Diagram
- Troubleshooting
- Fluid Replacement / Bleeding
- Bleeding (cont.)
- Brake Pad / Disk
- Brake Pad / Disk (cont.)
- Master Cylinder
- Master Cylinder Inspection
- Master Cylinder Assembly
- Brake Calipers
- Caliper / Piston Inspection
- Caliper Assembly / Installation
Chapter 17 - Rear Wheel
- Sabre Diagram
- Magna Diagram
- Rear Wheel
- Rear Wheel Disassembly
- Rear Wheel Inspection
- Rear Wheel Assembly See Also: 83 Addendnum Rear Wheel / Suspension / Brake (Sabre)
- Rear Wheel Installation
- Rear Brake Panel
- Rear Brake Panel (cont.)
- Shock Absorber (Sabre)
- Shock Absorber Oil Seal Replacement (Sabre)
- Shock Absorber Assembly (Sabre)
- Shock Absorber Assembly (Sabre) (cont.)
- Shock Absorber Installation (Sabre)
- Shock Absorber Linkage (Sabre)
- Shock Absorber Linkage (Sabre) (cont.)
- Shock Absorber Linkage (Sabre) (cont.)
- Shock Absorber (Magna)
- Shock Absorber (Magna) (cont.)
- Shock Absorber (Magna) (cont.)
- Swingarm
- Swingarm (cont.)
- Swingarm (cont.)
Chapter 18 - Battery / Charging System
- Charging Diagram
- Troubleshooting
- Battery
- Charging System
- Charging System Testing
- Regulator Performance Test
Chapter 19 - Ignition System
- Ignition Diagram
- Troubleshooting
- Ignition Coils
- Transistorized Ignition System
- Transistorized Ignition System (cont.)
Chapter 20 - Electric Starter
- Starter Diagram
- Starter Motor
- Starter Motor Inspection
- Starter Motor Installation
- Starter Relay / Clutch Diode
Chapter 21 - Switches
- Oil Pressure / Brake Light
- Gear Change
- Handlebar
- Handlebar (cont.)
- Ignition / Clutch / Fuel Level
- Fuel Level Sensor
- Low Fuel Warning / Fuel Pump See Also: 83 Addendum Switches
- Thermostatic Fan / Temperature Sensor
- Temperature Sensor (cont.)
- Temperature Gauge / Radiator Reservoir / Speed Sensor
- Tripmeter / Speedometer / Tachometer (Sabre)
- Clock (Sabre)
- Brake / Tailight / Headlight Sensor See Also: 83 ADdendum Switches
- Battery Electrolyte Sensor (Sabre)
- Turn Signal Cancel (Sabre)
- Turn Signal Cancel (Sabre) (cont.)
Chapter 22 - Wiring Diagrams (Magna) See Also: 83 Addendum Wiring Diagram (Magna)
- Wiring Diagram (Sabre) See Also: 83 Addendum Wiring Diagram (Sabre)
Chapter 23 - Technical Features
- V4 Engine Features
- Automatic Cam Chain Tensioner
- Carburetor Choke
- Anti-Dive Front Suspension
- Automatic Turn Signal Cancelling
- Automatic Turn Signal Cancelling (cont.)
- Electric Speed / Tachometer (Sabre)
- Fuel Pump (Magna)
Chapter 24 - Troubleshooting
- Troubleshooting (cont.)
- Troubleshooting (cont.)
Chapter 25 - 1983 Addendum
- General Information
- Torque Values
- Cable Harness / Routing (Sabre)
- Cable Harness / Routing (Magna)
- Lubrication
- Maintenance Schedule (Sabre)
- Maintenance Schedule (Magna)
- Air Cleaner / Fuel System (Sabre)
- Carburetor Removal
- Carburetor Removal / Float
- Carburetor Separation / Assembly / Crankcase Ventilation
- Clutch
- Clutch Disassembly
- Clutch Disassembly / Inspection
- Clutch Inspection / One-Way Clutch
- Clutch Outer Inspection / Assembly
- Clutch Assembly
- Clutch Assembly (cont.)
- Clutch Assembly (cont.)
- Head / Valve / Crank / Piston / Transmission
- Front Wheel / Suspension / Headlight
- Instruments (Sabre)
- Front Fork / Anti-Dive (Sabre)
- Rear Wheel / Suspension / Brake (Sabre)
- Switches
- Wiring Diagram (Sabre)
- Wiring Diagram (Magna)
- One-Way Clutch System
- One-Way Clutch System (cont.)
- Optical Fiber Anti-Theft Device